Weld on grouser bars Dura-Tuff ice lugs, also known as ice cleats, deliver increased stability and extra traction for dozers, excavators, or any other equipment during the winter months. 500 Brinell. Tacked the ends and did a 2-pass mig weld. For grouser bar welding, the best options are E7018, E70-T4, and E71T-GS rods. UNYIELDING. So I have a job coming up To weld New grouser bars on a D-6, I will be using flux core wire,,11018 with 75/25 Mix. Cut to Length and heat treated to 45-55 Rockwell "C" (420-475 BHN). Check out these below-reputed brands. and pre Grouser Bar. Tack weld grouser bars on pad at each end and center leaving approximately 1/16” gap, so the grouser bar can move in slightly as the weld CHOOSE THE LENGTH OF YOUR BAR. Make sure grouser bars and pads are clean before welding. In addition to our unyielding straight grouser bar, Dura-Tuff has developed curved, beveled, and forged bars designed to fit common wear problems for a faster, more profitable install. Heavy Duty Grouser Retread Bars. Giving extra attention to ensure all moisture is removed. You can also buy these welding rods online. For more than 30 years, Dura Tuff has set the global standard for superior grouser products in Adelaide and around the world. As far as grouser bars go???if I choose to weld bars on It will be 1/2 x 1in bar mild steel stock cut at 22+degrees on the ends to help turning and not digging in too awful much. Learn the advantages of each and decide what best fits your needs. Grouser bar material is strong and difficult to manipulate. (ii) On bars with weld Feb 15, 2008 · I have a small D20 Komatsu dozer and I'd like to weld some 5/16 mild steel bar to the track grousers. Aug 5, 2018 · I can run them about 1/2 to 2/3 down without slipping too badand go over the same ground a few times to get the desired affect. In addition to the tough materials being used during the welding procedure, it’s important that each part of the grouser steel tracks finished product is welded correctly to prevent machine damage Grouser Bar. Due to the welding bevels on grouser bars, they are easy to secure with a strong weld onto various Nov 23, 2022 · Welding Rods for Grouser Bar Welding. Our heavy duty grouser bars are designed for easy application and long-lasting toughness, even on difficult terrain and under abrasive conditions. This Grouser Bar. If your traction issues are primarily in snow and mud, there is another option- bolts through the pads. Forged Bar. a) Dress old grouser back to one inch with oxy-acetylene cutting process – resulting in straight, smooth edge. c) (i) On bars with weld preparation ends of ¼”, fit bar with 3/32 root gap ½” from ends of pad. Titus Grouser Bars Jan 22, 2015 · As recommended, I left a gap between the new grouser and the plate for welding (think I used some 1/16" welding rod for spacers). However, the right grouser bars must be used. I welded grouser bar onto triple bar shoes on a PC400 a few years back for the Komatsu dealer. John Chamorro; Guide; Posts: 166. 7. You can use any of these available welding rods or filler wires to suit your need. Dura-Tuff offers grouser bar in any length and profile size. The material has good welding properties. 8. This would allow you to add them when traction was poor and take them off when you don't need them. Tack weld grouser bars on pad at each end and center leaving approximately 1/16” gap, so the grouser bar can move in slightly as the weld shrinks. The pads and new grouser stock are both in the high 20's Rockwell C scale. 4. However, if bars and pads […] Mar 19, 2015 · Grouser Bar. Cut bars shorter than full width of the tractor pad – 1/4” to 1/2” short on each end of pad. They maximize uptime, increase traction and grip, minimize maintenance downtime and increase payload while also helping to ensure the safety of operators. b) Cut grouser bar 1” shorter than pad. Jeff says replacing your grouser bars is quite a time-consuming welding operation so recommends only replacing grouser bars during quite periods. WELCOME You’ve lost traction and power because the track shoes on your heavy equipment have worn down. 8 posts · Page 1 of 1. To make it easier he suggests having grouser bars cut to a finished size with a plasma cutter by the manufacturer to reduce freight, installation time and wastage. This gap can be obtained by May 25, 2023 · The weld-on grouser bar process can be quite complicated for the inexperienced welder. After a couple of years I haven't broken any bars off so it must be ok. I don't know what the Rockwell hardness is but it is good enough for the OEM. Then engine stand made it easy to flip the plate from side to side so it was all flat welding. Worn track shoes mean lost productivity for you and your operation. Therefore, the premium grouser products by Dura Tuff such as re-lug bar, forestry grouser bar, weld on grouser bars, and others see a very healthy & stable market here. Regularly replacing your grouser bars allows for greater fuel economy and avoids running your equipment inefficiently, leading to greater productivity losses. The best results are achieved when there is a clean, smooth edge to accept the new weld-on grouser bar. Instead, you can re-grouser – replace only the worn bar across the Jan 17, 2010 · The grouser bar comes in four or five different sizes. It is 1" tall. Ice Lugs. This is where Titus Steel is an industry leader. Hot-rolled profiles are made of wear resistant alloy steel hardened to approx. Joined: I have 78 bars to weld, 18" per side , or about 240' of bead. Nov 11, 2012 · JT gave you a good link if you are thinking about weld on bars- there are a number of other threads as well. Dura Tuff makes replacement grouser bars for Caterpillar products in a variety of wear patterns. “Grouser bars are around 10ft if bars and pads are 60 degrees F or over, preheating is not required. But that option is expensive – in both time and money. Rounded wear pattern with severely worn edges; Eliminates the need for trimming; Ends of bar are clipped at a 45 degree angle for less turning resistence and added support Hooked bar ends are designed to fit track shoes with severe wear on edges Ideal for track shoes welded in the field The process of grouser bar welding involves attaching new, high-traction bars onto the existing track shoes or rebuilding the worn-down bars by adding welding material. If grouser bars and pads are cold, preheat lightly with torch to 100 – 200 degrees F. ALL OF DURA-TUFF’S GROUSER PRODUCTS ARE MADE AND DELIVERED WELD-READY™ — A PROMISE OF QUALITY AS UNYIELDING AS THE BARS WE FORGE. The secret is our proprietary boron alloy that Jan 26, 2015 · First off hello board! Im going to tackle retreading my 450 JD G series dozer and would like some tips. A worn track shoe can be regrousered up to four times, greatly extending the life of the shoe. TITUS GROUSER BARS are actually harder than the original bar. Our Weld-Ready™ Cut-to-Length Bar is pre-cut to your desired length. Heavy Duty Weld On Grouser Bar GB-7, Grouser Retread Bars, Undercarriage Part Tractor Grouser Bars For Track Shoe, High Carbon Weld-on Grouser Bars, Replacement Welding Grouser Bar, Heavy Duty Grouser Bar for Dozer Excavator Supplier Factory Heavy Duty Weld On Grouser Bar GB-7 Parameter Part No GB-7 Size see product images Length available: 10mm – […]. 0 REMOVAL OF GROUSER BAR: Step 1: Cut the Grouser Bar to length and angle to fit bucket: Step 2: Ensuring that 15mm is allocated between the corner shroud and the grouser bar (explained in step #3). Mar 27, 2012 · Welding Grouser Bars 03-27-2012, 06:04 PM. Grouser Bar is a type of steel bar used to restore the tread on dozers, excavators, and other tracked vehicles. 1) Will I need to bevel the bar or can I just butt it to the grouser and weld it? Feb 13, 2021 · WELD-ON GROUSER BARS PROCEDURE Proper welding procedure and good preparation will prevent cracking problems. Caterpillar. Used widely for different areas, the grouser bar can be welded to narrow leading edges of blades and buckets on excavators, bulldozers and loaders. Cut Grouser Bar to suit bucket sidewall length as determined from the bottom side wall and the angle α° (explained in step #2). This is done using specific welding techniques and materials that ensure the welds are strong and durable, capable of withstanding the heavy loads and harsh conditions typical CHOOSE THE LENGTH OF YOUR BAR. Cut bars shorter than full width of the tractor pad - 1/4” to 1/2” short on each end of pad. If you are working on a D6R or smaller machine the grouser bar you will need is the "820 bar". John Chamorro. It can also be welded on the inside of buckets to reduce exposure and increase load capacity. As a grouser bar supplier, Ford Steel supplies sure grip dozer grouser bars in a wide range of sizes. Our Full Length Bar (10 foot) is also available and shipped in bundles. You could replace the entire shoe. Clean cut surface of oxide and slag with a grinder or file. Ice lugs are short pieces of grouser bar (typically 2”– 6” long) welded on top of the existing grouser. I need some advice with the basics. Whether your equipment requires a straight bar, forged bar, curved bar or beveled bar, Dura Tuff has the grouser product that could save you thousands of dollars on just one machine. You need to do something fast. mtjgyy lbaq bdjgiyb wsbv ifnk yuwkwv nlga torex xfve hdgppwi