Cummins def header bypass. 11/15 ©2015 Cummins Emission Solutions.

Increased horsepower and torque – The main benefit of deleting the DPF is the increase in power that you’ll experience. button. It is responsible for storing and distributing DEF, a non-toxic solution that reduces Aug 17, 2022 · Ideally, you should cycle fresh DEF through the tank every 90 days to keep it from deteriorating and causing problems. DEF came to Dodge Ram Cummins in 2015. 25 x 12. , Package Dimensions: 27. I got the same thing back in December and chased it down to being a bad DEF header. Only difference is you call direct to Tiffin to get a replacement head rather than Spartan. The Gentech diesel exhaust fluid (DEF) coolant-flow-control solenoid is an electric 12V solenoid that controls the flow of c. I created this video to help people get trucks back on the road and spend realistic money doing so. 5 VDC. 5510447. 2016 Ram 1500 Big Horn (2x4), 5. It is made up of tubes, hoses, and electronic sensors which, in some cases, are proving to be a major problem. 89. , Package Dimensions: 19. A key ingredient in the exhaust aftertreatment is Diesel Exhaust Fluid (DEF). Select Engine Calibration, enter Engine Serial Number and ECM calibration code, and click the. Work that needs to be done: The basic principle for blocking off EGR is the same on all engines. The 5511564 - HEADER DIESEL EXHAUST FLUID by Cummins is a crucial component designed for efficient emissions control in diesel-powered equipment. quantity options from small to bulk containers. TM. b) If connector is located between DEF tank and frame, connector may be accessed from under vehicle; proceed to Step 7. 4500 auto 4x4 4. At the time, we wondered how long it would take for the software patch to materialize. 7 Cummins: Step. The dealership has checked it out several times stating the system is “in specs”. Silencer ring MIA, FASS 150/95 GPH, Boost Elbow, Edge Comp, AutoMeter Boost Pyro and Fuel Pressure gauges, LBDP 5" Turbo Back Exhaust w/ 6" Flo-Pro tip, Amsoil Nanofiber 4510 Air intake filter, 20% Tint, B&M Racing T handle shift knob, Kenwood speakers front and rear A combination of one or all DEF header fault code(s) 3868, 4572 and/or 4677 are logged. ted to DEF tank gauge level issues. Reply. 17+ you can cross over your calibration number to give you the new number. Root Cause: DEF Header / Sensor 833-742-9338 DEF Header / Sensor The heart of the Shaw System is the Multifunction Head Unit (MFHU). View all versions of this part. You will eventually get de-rated if your DEF header starts sending bad data to ECM. 3915329. Sensor simulator values: DEF level is defaulted to 75%, temperature set at ambient air temperature if reported by the ECM or 75 degrees F, and quality at 32. 2 mm Cummins DEF Tanks (cont. 0L Cummins, we've got you Description: Tank Def Header Condition: New Brand: Cummins Part Number: 5511559 . Eligible for returns – Return Policy. The DEF Dosing Unit, also known as the Pump Assembly, is typically located at the bottom of the DEF tank. 55 lbs. We ship items the same business day, ensuring prompt delivery. Oct 31, 2023 · 1. y pouring fuel in the center hole (clean side). DEF sensor simulator compatible with most Cummins CM2350 ECMs. Manufacturer information Cummins® is a worldwide leader in the production of engines, agricultural components, and other power-generating devices for various industries, including medium and heavy duty trucks, light commercial vehicles, buses, agriculture, and May 21, 2018 · Noticed two main options: (1) Standard coolant bypass, uses manual pressure valve to control water flow to read 5/6 cylinders and the (2) Fleece Perf bypass which uses an electronic controlled valve bases on engine temp. JLG service department is telling me that this is a very The P20B9 code is a diagnostic trouble code (DTC) that indicates an issue with the reductant heater in your vehicle. 25 x 21. uf2) is a file that contains the compiled DSS software for the CANBed RP2040 board. 11/15 ©2015 Cummins Emission Solutions. The DEF sensor simulator tells the engine that all is well with the DEF system. Cummins Specialist. 7L Cummins Powered 2500 and 3500, Navistar N9, N10 and N13 as well as the PACCAR MX-11 and M-13. That patch would allow affected rigs to get back on the road, even before microchips could “ride to the rescue. (Kit contents subject to change) Feb 15, 2016 · 1158 posts · Joined 2008. Whether you're looking to upgrade your 2007. DEF needs to be headed because it will freeze so you need water lines or a heater system like Ford. Description Fits Year Make Engine 2018-2022 Dodge Ram 6. Cummins DEF SCR delete. Part Number: 4378045. 92 rear. A. DescriptionThis TRP is being issued to address certain vehicl. Cummins; Genuine OEM Part; P/N: A049G884 (Tank, DEF Complete (Includes Header and Heated Blanket)) Fits the following Cummins Generator Models: C150D2RE , C200D2RE , C275D2RE; C275D2RE: DEF Tank Without DEF AUX (Spec: A-C) C150D2RE / C200D2RE: DEF Tank Without DEF AUX (Spec: A-D) 15 Gallon DEF Capacity; Weight: 23 lbs. Freightliner Cummins 6 Bolt DEF Tank SSI Header Header - SSI, Connector, 6 Bolt, Cummins, DEF (Diesel Exhaust Fluid) Tank P/N: 04-31354-004 Supersedes P/N: 04-31354-003 Overall Length (Cable Included): Approx. The DEF tank heater valves are still failing, although apparently infrequently, and that will kill a DEF head. The sensor detects the presence of DEF Oct 4, 2016 · Couple that with a 4" delete pipe and leave the rest of your stock system on there. Cummins Emission Solutions 301 Jackson St. 6 spd. 2. 2000 2500 QCLB AT 4x4 Sold. Obviously, the quantity sensor activates the dash and at-tank gauges. If you have like a stuck turbo, it wont fix that. Tiffin indicated the DEF header I was getting is an improved version. 3350 Davie Road, Suite 203 Davie, FL 33314 USA P: +1 954 463 1075 F: +1 954 463 1270 Email: info@kus-usa. By using ultrasonic sensing technology the level sensor eliminates the problems normally associated with mechanical designs. com Dec 13, 2021 · So you have 3 possible problems - lines reversed, DEF heater valve failure, and just DEF electronics failure. The Doser calibration code may also be referred to as device code. Walmart sells peak for $11. 5-2009 Dodge Ram Cummins 6. The DEF level sensor is a component of the DEF system, which reduces emissions by injecting DEF fluid into the exhaust stream. Being you are looking at using 2 in parallel you would be looking at 50w bulbs DEF Quality And Maintenance. 5 in, Weight: 3. EPA, and OEMS have an agreement, that once the parts are available the ECM calibration needs to be reverted back to the original calibration. Upon installation, the DSS removes (and Apr 10, 2021 · 9. The Genuine Cummins Parts that you buy from a Cummins distributor or authorized dealer are built to our exact standards, meeting or exceeding original specifications. 7 Cummins. Sep 21, 2023 · Posts: 36. ”. It serves as a Oct 10, 2021 · DPF Delete Benefits. Affected Products: E-ONE custom chassis with. I was able to go on my short trip and also drive it to Cummins without a derate. 44s normal gross 38-40k im always in the hills but when I do get on flat ground it goes down ive seen 6. 35" (516. SPN 1761 FMI 9 (Cummins Fault Code 4677) – DEF tank level. It is made of inexpensive, readily available parts to assist derated users to be able to perform a temporary fix as soon as a DEF sensor failure occurs and safely operate their vehicle until a repair can be obtained. $987. Typically, if a DEF sensor fails List of all our delete tunes for Cummins engines. It is responsible for distributing diesel exhaust fluid (DEF) from the DEF Feb 1, 2018 · This is what Cummins says about DEF. Shop Cummins for Cummins Genuine Products & Parts. Select Doser Calibration, enter Doser calibration Header, Diesel Exhaust Fluid Tank 1 Filter, Diesel Exhaust Fluid 1 DIMENSIONS HEIGHT 23. 1. 7L, or your Nissan Titan XD 5. 5511565 Diesel Exhaust Fluid Header is an OEM part from Cummins®, Notes: THIS PART INCLUDES THE HEADER AND SENSOR. The 4-cylinder QSB4. 5% water and 32. The wattage in Resistors is its ability to dissipate heat. 56. 1-877-795-0656 or support@advancedtruckparts. 5 for Tier 4 Final is more powerful and responsive than ever before, delivering up to 173 hp (129 kW), with a peak torque of 520 lb-ft (705 N•m), a 12 percent increase over that of the previous Tier 4 Interim engine. Send me you ecm code. #5. The FISH Tuning Bypass Cable for the Dodge Ram is a must-have for any 18+ Cummins. DEF is a non-toxic solution of 67. All along I have been well aware these emissions systems would eventually bite me, and yesterday the Description: Def Header Condition: New Brand: Cummins® Part Number: 5511563 Replacement Parts Numbers: 5511563, 5511563rx. Don't let anyone tell you differently. 2008 Ram 2500 6. Brochures: DEF Quality and Maintenance for Selective Catalytic Reduction (SCR) Systems The Genuine Cummins Difference. This fluid is used in a Selective Catalytic Reduction (SCR) system to convert harmful nitrogen oxides into harmless nitrogen and water vapor. 3 mm LENGTH 19. 968673 and BrianF. 7 diesel and my best friend drives a Ram with the Cummins 6. 10. ds the use of Fleetguard® Diesel Exhaust Fluid. 380 Cummins. 000000 - 1. This kit allows you to bypass the DEF system and redirect the exhaust gases. #11 · Jun 18, 2020. About: Diesel Exhaust Fluid Header (Part Number: 4378049) is a component manufactured by Cummins®. Relief valve (Watts 1/2" 530C Poppet Style Relief Valve: 0371271 - Watts 0371271 - 1/2" 530C Poppet Style Relief Valve. ant to exit. 7 Cummins, 68RFE, 3. S. Called Tiffin, took it to Cummins, it was covered under warranty. Can't miss themGood Luck. About: The Diesel Exhaust Fluid Header (part number 5511566) is a component of the selective catalytic reduction (SCR) system in diesel trucks. Still costs $700 bucks and requires taking the def tank out to replace. You will just have to put block off plates to prevent any gases going into the EGR manifold. Mar 2, 2022 · DEF System Problems. There are several benefits to deleting the DPF, including: 1. They monitor a number of things regarding the DEF fluid; quantity in the tank, fluid temperature, flow rate, etc. First point for you. #3. 7 lbs. 4378050. Description: Tank Def Header Condition: New Brand: Cummins Part Number: 4378045 Replacement Parts Numbers: 4378045, 5511560, 4353387. 3 x 6. Most of the assembly is submerged in DEF, with only a small portion visible outside the tank. Thanks given by: 1 user. Two of those three, not the DEF, is where you get your fuel mileage increase. About: Diesel Exhaust Fluid Header (Part Number: 5511565, Make: Cummins®): A diesel exhaust fluid header is a component used in the selective catalytic reduction (SCR) system of a commercial truck. Do not hesitate to call us at 855. must have one or more DEF header sensor fault code(s) 3868, 4572, and/or 4677 active or has more than one inactive count within the last 25 engine operating hours, and 4. Cummins Service is 65 miles away so I take it there. Petrol Pump, Delhi-42. 57" (344. Feb 8, 2023 · DEF levels sensors are a new addition to some of the newer models of trucks. As you stated, if repaired at a Cummins dealership you have to pay, if repaired at a Freightliner dealership it is covered under the emissions warranty. If you cant figure the The 5511560 - HEADER DIESEL EXHAUST FLUID by Cummins is a crucial component used in reducing emissions in diesel engines equipped with Selective Catalytic Reduction (SCR) systems. . Secondly, the DPF system is prone to clogging and costs $2k+ to replace when it clogs. preliminary troubleshooting steps:Locate 4 pin c. EGR has to be blocked with steel plates on both cold & hot side. The dosing module is responsible for injecting DEF Fluid into the exhaust system to reduce NOx emissions. Other Oem Part Numbers That Will Work: 5511560, 4353387 With Cummins EGR delete, Your EGR valve & sensors will be removed from ECM software. First is for performance purposes. Otherwise, a good ATS 2 piece will do as much at about 1/3 the price. Recommended procedure is to install filter dry and cycle the key switch on 3-4 time. 0? Click Here. 88, and at the pumps it's $2. If one is building for the ultimate efficiency and\or compund turbos they are a nice to have. Unit LineWith stream the line disconnected, only residual coolant should exit the line. Neither of us have had issues. 7L Laramie,5" MBRP, CTS,Carli (BJ,TB,CA,SB and Tune Fox Shocks),FS Airbags,AFE Trans/Diff covers,S&B Feb 10, 2021 · Mess with either one and "goodbye warranty". Yes Wattage will matter. 27 lbs. olant through stainless steel tubes in the DEF tank. ) Tiffin Parts, LLC 1 Banks Avenue, Superior, WI 54880 Phone: 1-800-219-6354 July 2021 SELL PRICE $ 1,650 Sep 23, 2021 · Lol working on this 2016 Ih , trouble shooting says to check water valve for heating the def tank, tank temp hit 96f and codes came active(2015 IH only hit 68f and a 2019 BB hit 68f) so I figured maybe the valve is not closing(was thinking faulty header was opening it ) part# 4178946C1 no stock anywhere , I let it cool down and got coolant hoses pinched off to see if it will throw those codes Feb 11, 2023 · It even filled up my DEF tank to 3/4 for free (lol). Jul 2, 2021 · My 2019 International LT with Cummins X15 has been running great, but DEF sensor in tank (often called QLS sensor) failed and engine was derated to five miles per hour. com. pdf 1 5/8/09 2:43 PM. SPN 3031 FMI 9 (Cummins Fault Code 4572) – DEF tank temperature. Replaced that, and it worked fine. Note: Please contact us if you require more information. John 08 6. 8. 13. O. Since the DPF system is part of the exhaust, it creates a lot of backpressure which detracts from performance potential. But don't fret, they use Cummins engines and still have plenty of DEF head problems. 3 x 21. 7 x 10. 7 Hemi, 3. 3525 if you have any questions about this item. I have a totally stock 2017 2500 that has about 44k miles. 12. Fleetguard® carries differen. This item is currently out of stock. There’s a genuine difference in the performance, reliability, durability and value of engine parts. 10's. I work for a heavy equipment dealer, and we currently have Cummins powered paver that turned into a paper weight for the next 3 weeks while we wait for a Def header. 3 x 15. I own a 2015 3500 SRW with 170k miles on the clock. Jun 8, 2020 · 693 posts · Joined 2013. #13 · Mar 10, 2014. Cummins Diesel Exhaust Fluid Header. 7 Cummins DPF delete is one of the most popular options for those who want to improve the performance of their truck. 4378049 Diesel Exhaust Fluid Header is an OEM part from Cummins®, Package Dimensions: 14. Figure :4 DEF Sendin. Hi everyone, After doing a lot of reading and emailing with JJ at DRD (thanks for all of your help JJ!), I still have a few questions about emissions/deletes. First things first, the parts list. If out of range, perform voltage drop test from pin 4 to battery positi. To simplify design, the MFHU contains integrated level and temperature, and fluid quality (concentration) sensors . It works to ensure clean emissions of exhaust fumes from these trucks. $100. A stored code P20B9 signifies that the powertrain control module (PCM) has detected the absence of voltage in the control circuit specific to the onboard reductant heater identified as heater “A. It serves as the distribution point for diesel exhaust fluid (DEF) from the storage tank to the SCR system Oct 3, 2018 · Bypassing limp mode 2017 2500. 7L, 2010-2012 Dodge Ram Cummins 6. Just got the email about this Friday. Columbus, IN 47201. CUMMINS A049Y112 AUS 32 TANK LEVEL SENSOR (HEADER DEF FLUID TANK) You can buy online at sdsonlinestore or visit us at Official Store located at BG-227, Sanjay Gandhi Transport Nagar, Opp. 75 in, Weight: 5. Save (38%) $62. Jan 24, 2022 · When the sensor failed the engine would shut down, typically displaying one of the following fault codes showing abnormal update rates: SPN 3364 FMI 9 (Cummins Fault Code 3868) –DEF quality. 5% automotive grade urea and is one of the key elements of the SCR system. A DEF header replacement part is not Cummins Tier 4 Final engines with >751 hp use Selective Catalytic Reduction (SCR) to reduce NOx in the exhaust. 7 QC SB 4x4 "hand-shaker" edition, SMARTY powered Details and Instructions at CarboniteCummins. It is not necessary to install any additional software. Allow 2 minutes for residual coo. It works in multiple ways for multiple platforms. 625 in, Weight: 4. In a full delete you would remove or disable both of those plus close off or eliminate the EGR system that is dumping exhaust back into your intake. Brand: Cummins. I would assume in this case the circuit will be looking for a minimum current draw to satisfy itself (Current multiplied by Voltage equals wattage). It also works on the Dodge Ram 6. 1st block off plate goes on position where EGR manifold meets exhaust manifold. DEF Head Sensor Failure. My faulty sensor said I had empty tank when, in fact, it was 3/4 full. Failed DEF doser, issues with the SCR filter, DEF lines, DEF tank temperature\level & quality sensors. Tiffin chassis service says take it to a truck place and drain the DEF and refill with Fresh. 9 mm WIDTH 8” / 203. Cummins DEF (Diesel Exhaust Fluid) level sensor bypass is a process that disconnects or disables the DEF level sensor to prevent the engine from detecting low DEF fluid levels. The DEF System Simulator (DSS) is a hardware/software solution that a user can build. The introduction of Tier IV Final / Stage 4 engines to many telehandlers with the most recent emissions regulations brought along with it the addition of diesel exhaust fluid (DEF), which is a vital part of the exhaust emissions strategy of selective catalytic reduction (SCR). $2,792. Your DEF sensor outputs data about DEF level, temperature and quality. Outputs from […] Heres the video. 5%. The truck has been down two weeks. To do this, the fluid levels should be filled regularly. 93 mm) Overall Height: Approx. Electrical connection is a DT 4 pin deutsch plug commonly used on Shaw Development DEF sensor heads. For complete maintenance recommendations and guidelines, refer to EPA 2010 X15 CM2250 Owners Manual, Bulletin 2883360 and EPA 2010 X15 CM2250 Op. You and you alone are responsible for determining the correct connection of power, ground, CAN-H and CAN-L signals. 0 in, Weight: 5. It allows you to bypass the Security Gateway Module. We have a 2019 Dodge Ram 3500 4x4, 400 horse Cummins with about 15,000 miles. Welcome to The Fleetguard Customer Portal. 3. Manufacturer information Cummins® is a worldwide leader in the production of engines, agricultural components, and other power-generating devices for various industries, including medium and heavy duty trucks, light commercial vehicles, buses, agriculture, and construction. MIL Check Engine light with FMI 18-Date Below Norm - DEF. 4. There are line options offered in nylon and ethylene propylene diene monomer (EPDM) materials for both purging and non-purging dosing systems. There are two primary reasons for deleting the DPF system on the 6. Phone: 1-800-DIESELS. Note : These ECM calibrations will only address DEF header sensor malfunctions that are logging one or combination of DEF header fault code(s) 3868, 4572 and/or 4677. Outside of a RevMax valve body and a BD Diesel 2-piece exhaust manifold that replaced the failed OEM junk, the truck is stock, with all of the dreaded emission systems intact. Install a DEF delete kit: A DEF delete kit typically includes a delete pipe, block-off plates, and the necessary hardware. Buy good DEF and not the cheap stuff at Wally-world and you wIll have less problems. May 6, 2011 · I've seen as low as 8 grossing 33k in the hills with my 3500. Your coach is a 2016 model, but may have an earlier engine/emissions system. We live in Alaska so to say we have many days below the 18-degree Mar 9, 2014 · 15749 posts · Joined 2006. 0 lb. I drive a Ford 6. The Tier 4 Final QSB4. 2”/589. 39-$2. About: The Diesel Exhaust Fluid (DEF) Header, also known as Part Number 5511564, is a vital component of modern diesel engines. These sensors are required on heavy-duty diesel vehicles to ensure that the emissions controls needed to meet clean air standards are in place and working. 98, walmart brand is $7. Save Share. 2016 Ram 3500 Tradesman SRW (4x4) - Stock, 6. 470. First, the "DEF header" is apparently a cluster of sensors that resides inside the DEF tank. 1) Using a micro USB cable, connect the CANBed RP2040 board to your computer’s USB port. 5511564 Diesel Exhaust Fluid Header is an OEM part from Cummins®, Notes: THIS PART INCLUDES THE HEADER AND SENSOR. We specialize in offering top-quality performance parts specifically designed for a wide range of Cummins engines, across various models and years. REPAIR After 2 minutes with the coolant line discon. 5 shares a similar Cummins VGT Turbocharger, an HPCR fuel system and an ECM with the Oct 5, 2017 · Silver 2001. Like I said, worked for me most of the time but I can't guarantee it. The first tank lasted for 6200 miles in my new 3500 RAM, the second tank was about 5000 and less than 2000 on 3rd tank and falling. #10 · Dec 17, 2017. Jul 31, 2021 · I guess we will agree to disagree. Dec 9, 2021 · DEF Derate Reset. 6mpg my empty weight is 17500 and I only get 9. Condition: New. 2nd block off plate goes on position where EGR Sep 11, 2018 · 2016 Berkshire XL 40 with 2016 Jeep Wrangler. 5511562 Diesel Exhaust Fluid Header is an OEM part from Cummins®, Notes: THIS PART INCLUDES THE HEADER AND SENSOR. Download Zip File. Jan 19, 2024 · Now, let’s get into the steps involved in deleting the DEF system on your 6. I’am going to make one of these and see what It’ll do. The sensor sends tank level to computer. Remove the EGR cooler and install some block off plates. 2011 3500 C&C, C&M SK bed, equipped with the evil DEF tank of DOOM! GONE. As always, your satisfaction is guaranteed! 4378049: Genuine Cummins diesel exhaust fluid header. 4 in, Weight: 7. and allow the priming pump to fill the filter. ltage is between 11. Keep the stock exhaust manifold, intake horn, and air intake system. 92" (124. rmed with the header unit installed in the DEF tank. Apr 11, 2021. 8 and 13. highclass, you'll have a better look at these 2 lines from the front passenger wheel well. Aug 11, 2022 · Minnesota. Jul 29, 2013 · I for one have never seen a succinct summary of how EGR is calculated, how DPF loading and cleaning cycles are calculated, or anything like that. Due to DEF header part shortages, an ECM calibration is being released that reduces inducement levels to allow for See full list on thecampingadvisor. 80 mm) Overall Width: Approx. Since DEF will begin to freeze at 12°F (-11°C), your vehicle is equipped with an automatic DEF heating system. Nov 2, 2021 · Cummins issued cals for 2017+ only older models you would have to build it or just delete. Depends on where oyu want to spend your money and what you are trying to accomplish. Yes, you’ll need to keep DEF in the system. (1-800-343-7357) Internet: cumminsemissionsolutions. When DEF levels run low, or it deteriorates or becomes contaminated, the DEF head signals the ECU to trigger a warning light. 5 x 27. Part #. It refers to a device that is designed to distribute and control the flow of Diesel Exhaust Fluid (DEF) in the exhaust aftertreatment system of a commercial truck Jan 16, 2019 · Diesel Exhaust Fluid (DEF) in Telehandlers. Cummins Diesel Exhaust Fluid Header - 4378047. Sep 4, 2023 · There is a new software “patch” that will by-pass a bad DEF head and Cummins will install it if parts are unavailable, but only after your DEF head fails, so unless it fails in their parking lot, it is a totally useless gesture. You can find a part-by-part summary of the DEF header in this handy video from Let’s Talk Diesel. They drain the DEF and refill with fresh. 625 x 8. Diesel Parts Direct carries new and remanufactured parts. Highly recommend getting a BlueFire device as that allows you to track DEF tank temp and DEF quality. Wont fix a mechanic Feb 21, 2016 · So here is a consolidated install, parts list and a few pictures of a solid DIY coolant bypass that I pieced together from a bunch of different threads. 5 Ram 2500 Cummins H. 42 rear. Same day shipping available. This is what RAM says. For Doser Calibration downloads, enter the Doser calibration code (without revision number) (Figure 8). If you are an existing Fleetguard Access user. As a result, the engine computer won’t take that nasty de-rate action. The EGR inside the ecm of the CM871 is calculated using an overall FRAC value (measuring from 0. Achieving Maximum Performance. Mesa, AZ. 7 Cummins & EFI Live Using an EZ-Lynk 2. While it does freeze at 12°F, it is important to note that frozen DEF does not impact the start-up or operation of the vehicle. For shipping inquiries or damaged shipment concerns, contact us at. By utilizing this product, equipment Dec 17, 2017 · CNS8888. , Package Dimensions: 30. Verify v. A DEF header replacement part is not Oct 26, 2020 · Tiffin usually uses their own chassis called Powerglide. Cummins Temperature Sensor. Description. The solenoid is checked every time the truck is started and is used when the DEF temperature. That’s why it always pays to go with the best. 13 x 7. 7L, 2013-2021 Dodge Ram Cummins 6. s with DEF header sensor failures in which DEF header replacement parts are not available. Perkins engines use the same shaw def header, So I see a big use for this. May 29, 2022 · The download file (DEF_Sensor_Emulator_RP2040v1. I was interested in doing the EGRless tune with the MM3 from DRD, but they said that with high Description: Diesel Exhaust Fluid Header Condition: New Brand: Cummins Part Number: 5511564. Remove the wheel and cover and have better access to them. Check voltage between pins 3 and 4. 5mpg empty. #3 · Feb 15, 2016. 2014 3500 CCLB/Aisin/SRW 4x4 laramie. The DSS was well worth the little money and effort to build. 5 x 7. Strangely enough, even though it is a Cummins engine, the DEF header is from ion is required, please contact your Cummins Warranty Operations Group Leader. 07. 37” / 491. About: The Diesel Exhaust Fluid Header is a component in a truck's Selective Catalytic Reduction (SCR) system. must have followed TSB210187 and determined DEF header sensor fault codes(s) are a result of a failed DEF header sensor(s), and 5. Jan 4, 2016 · A:Because almost all diesel-powered passenger cars and trucks built since 2010 are equipped with Selective Catalytic Reduction (SCR) and require Diesel Exhaust Fluid (DEF), it is readily available at most fueling stations and automotive parts retail stores. Engine has a DEF header malfunction and replacement is not available. nector to DEF tank sensor (PD 81). Sep 25, 2021 · We wrote early this month that Cummins, the EPA, and other industry types had announced they would allow a software patch. Bottom line though, DEF is DEF. Jun 25, 2021 · Short answer, it is the device that is inserted into the DEF tank to monitor various aspects of the fluid. . Feb 14, 2024 · The 6. 391 posts · Joined 2015. Better yet, I learned some important things which I will share. , Package Dimensions: 26. A system bypass is required to prevent the shutting down of engines when the sensors fail. codes. Shipment Weight: 5. 0 lbs. This value can be monitored inside calterm via paramater [ CBL_EGR_Frac_Cmd ] during The full tank assembly includes a header unit and sensors to measure urea levels, temperature and quality. Pages (3): 1 2 3. 5 lbs. ino. If you have to pre-fill the filter, use the smaller outside holes (dirty side) and let the fuel flow through the filter media t. Since its purchase we have had it into the dealership twice for DEF issues; specifically the infamous "150 miles to limp mode" message, this last time was a complete goat roping. Sep 14, 2021 · Very interested, and excited to find this. 91 mm) Operating Voltage Range: 9 To 32 Sep 11, 2021 · You’ll soon lose engine power, and you’ll be forced to get off the road. An indicator light signals when the levels go low. 50 to me. 000000). Jul 22, 2022 · DEF Header bypass file look up tool. Please create user account by clicking ""Create User Account "" button below. This item is a genuine Cummins part shipped with a 12-month warranty. Crenshaw Viewing Forum Paccar Group Junior Member Cummins Specialist Thanks given by: quality truck, Mechanic2030. This fluid is injected into the exhaust stream to convert harmful nitrogen oxides into harmless nitrogen and water vapor. Lasted about 6 months and code came back again. Open battery box door and verify Diesel Exhaust Fluid Quality Sensor (DQS) / Quality Level Sensor (QLS) connector location: a) If connector is located on top of DEF tank, proceed to Step 8. Scenario. 5511566 Diesel Exhaust Fluid Header is an OEM part from Cummins®, Notes: THIS PART INCLUDES THE HEADER AND SENSOR. You’re stuck waiting until whenever parts become available. Oct 12, 2023 · The global microchip shortage, exacerbated by the COVID pandemic supply chain disruptions, has resulted in a shortage of Diesel Exhaust Fluid (DEF) sensors. The codes are 3364:10, 1569:31, and 5241:00. If a constant, steady is passing through the valve, the valve is stuck open. com Bulletin 4973789 Printed in U. Like and share if this helped you. The fluid is injected into the exhaust stream to help Cummins Diesel Exhaust Fluid Header. So DEF level code, and 2 engine derate codes. Description: Diesel Exhaust Fluid Header. 7. For Selective Catalytic Reduction (SCR) Systems. com The DEF System Simulator (DSS) is a hardware/software solution that a user can build. Aug 15, 2022. Nov 13, 2019 · Around 9/25, there will be a ECM calibration from Cummins that should temporarily correct this problem, until DEF head units become available again. 20. Users browsing this thread: 1 Guest (s) Hey guys, I work on alot of Cummins engines and Jan 11, 2024 · Posts: 1,223. Once the DEF's contracted back by turning back fully to liquid, the message goes away because the sensor is no longer tripped. If see fault codes are present, associated FCAPs. 6. ProMAXX Tool’s DEF Doser Decomposition Reactor Repair ProKit allows diesel technicians to quickly remove broken bolts on trucks using Cummins ISX, ISB, ISC and ISL engines. My dealer will sell MOPAR DEF for $14. The DEF header is 100% covered under the emissions warranty if your rig is less than 5 years old. Upon installation, the DSS removes (and 3. CumminsLogo. Your sensor system outputs data that is compliant with the SAE J1939 standard. What I've read is that when the temps are low, like the 21F shown on your dash, the DEF will start to freeze and expand setting off a sensor. Truck stops often have a DEF pump right on the fuel island. du al jp lu bt rn xy zv ln tg