Dt swiss freehub body removal. 2493 Industrial Blvd.
Dt swiss freehub body removal wheelset. For more info: the freehub body has a bearing at the other side, so I can’t really push it from there. Was there supposed to be a conical spring on the freehub side of these ratchets? I only have one on the wheel DT Swiss Hybrid Steel Ratchet EXP Freehub Conversion Kit - MTB / Shimano HG / 12mm Genuine DT Swiss Freehub body conversion kit, includes freehub body and drive side end cap Ratchet EXP freehub, fits only DT aftermarket hubs and higher end wheels using the Ratchet EXP system Freehub features premium custom made DT Swis- No markings whatsoever on the hub that I could find. Just two properly functioning bearings. Jun 24, 2008 · It's actually similar to what you have to do to get the bearings out of a DT freehub body. May 18, 2012 · If your wheel set is stock and you have not upgraded your hubs then the hubs are not DT swiss. These freehub bodies will allow you to run a different cassette standard on your DT Swiss Hubs running the Ratchet EXP system. I'm trying to dissemble the hub and get to it, but I can't get the freehub off. It comes off with the cap in place. DT Swiss has a special tool to undo the the "nut", for want of a better word, which houses the ratchet, to allow for removal and cleaning or replacement of the two bearings inside the hub itself. Wheels are Giant PSL-1, hub stamped with DT Swiss The axle nut unscrews off the non drive side easily to get the other side off does it need to be held in a vice with one of those axle holder thingy's?? I'm having difficulty removing the freehub body on the Formula DWG-137. When you’re changing one of these it’s crucial to ensure that the springs are put back on in the correct direction and that the position of the ratchet plates is right. Because the last cog is not fully engaged on the spline forces on that cog can shear the splines, causing significant play, noise, and safety concerns. steel freehub body The cassette interface of the freehub body is optimized with a specific hardened steel for the higher loads that occur on e-touring bikes. This freehub system has been on the market since 2019 and has so far been installed in the following products: Jan 12, 2024 · This is completely different to a pawl system and deserves a mention, since DT Swiss 350s are pretty ubiquitous. The freehub uses two 6802 bearings. Remove big circlip. How to remove freehub from a '95 DT Hugi/Swiss rear hub . A 14mm Allen/hex doesn’t fit through the NDS bearing, is it definitely 14mm and the bearing just needs to be pulled first? The splines on the freehub body seem to be just barely tall enough to make contact with the final cog on an 11 speed cassette. It is also worth noting that the bearings are 6902RS and not 61902LLU, which have better seals to keep water and dirt out so I am not even convinced this is a genuine DT Swiss part. Cassette Body Jan 6, 2022 · - Genuine DT Swiss Freehub body conversion kit, includes freehub body & drive side end cap - Ratchet freehub, fits all DT aftermarket hubs & higher end wheels - For lower end complete wheels please see the Pawl freehub kits - Freehub features high quality stainless steel bearings Ratchet EXP is the lightest freehub system from DT Swiss and is therefore found in the highest specification versions of DT Swiss products like the 180 and 240 hubs. DT Swiss SRAM XDR 3 Pawl Freehub Body Bearing ChangeBearings 6802rs Jul 27, 2010 · Hello, I’m thinking of changing from Shimano to Campag for next season. This conversion leads to enhanced durability and adaptability, along with the precision engagement of the Ratchet design. DT 180. Ratchet EXP freehub, fits only DT aftermarket hubs and higher end wheels using the Ratchet EXP system Freehub features premium custom made DT Swiss steel bearings Apr 19, 2023 · Removing freehub body bearings. For conversion, the DT Swiss 3-pawl ring nut removal tool and the DT Swiss Ratchet ring nut removal tool is required. 8mm wide Material number SACS20288S00200274 Length [mm] (L) 288 The splines on the freehub body seem to be just barely tall enough to make contact with the final cog on an 11 speed cassette. I did a post on how to service the HI-Lo free hub last year. 15. not like a Feb 4, 2017 · Pop the free hub body back onto the hub being careful to line up the ratchets in the correct place. If I remove the XD freehub and spin the axle by hand in the hub/wheel, there is no play, no gritty feeling, nothing. Standard bearings, extra durable stainless-steel bearings and high-performance ceramic bearings. I tried replacing the original caps but I find it’s still quite easy to remove the freehub. DT Swiss Micro Spline Freehub Installation Guide The DT Swiss aluminum freehub compatible with 9/10/11/12 speed Campagnolo drive systems. Primary Action: Use the freehub removal tool to detach the old freehub body. Go to Product Support and select your wheel using the DT Swiss ID or filter. Not surprising since it's never been serviced. Apr 5, 2007 · Running DT240s XD w/regular pawls and X01 cassette on DT RWS. I'm following the instruction found in this manual Jun 23, 2018 · The 240s hub uses a 6802 bearing on the non-drive side, and a 15267 on the drive side. Ratchet EXP systems can be identified by the inscription "Ratchet EXP" on the freehub body. Storage: Store any tools and the old freehub body in a safe place. paypal DT Swiss Ratchet LN Freehub Body Upgrade Kit A serious upgrade The DT Swiss Ratchet LN Freehub Body Upgrade Kit is a big upgrade for riders seeking a step up in performance for their DT Swiss pawlequipped hubs to the famous Star Ratchet internals. I have some slickoleum on the pawls, bearing faces, axle. 0 x 288 2. Pull off end cap. The latest DT Swiss Ratchet EXP® freehub system increases the bearing lifetime thanks to the increased bearing distance. Dec 13, 2022 · The Ratchet LN Upgrade Kit comes complete with a freehub body, two 18-tooth ratchet rings, to actually break the DT Swiss tool to remove the pawl ring from inside the hub. Oct 12, 2020 · I am trying to switch my 2019 Scott Genius 930 from the stock SRAM NX cassette to the better GX. 30 $ 104 . Align and install the new DT Swiss freehub body securely. The more teeth, the quicker the engagement. MPN: HWYABM00S6152S. I could not find any material on how DT swiss recommend removing these. We discuss the ratchet system as well see below for more technical inf If you have a DT Swiss rear hub shell, then you’ll want to get a DT Swiss freehub. For decades, the mountain bike cassette and wheel interface stayed unchanged, with one dominant freehub ruling them all! But as drivetrain technology evolved Mar 15, 2015 · The DT Swiss Ratchet System is made up of two ratchet plates that are interlinked by multiple teeth within the free hub body. Normal instructions say this is "tool free" and just pull it off or comes off with the cassette, but not for me. Those are ceramic bearings with other dimensions. However, depending on how strong your hands are/how clean your wheels are it might be easier to clamp the end cap in a vice and remove it that way (making sure you clamp with sensible force and don’t wreck the end cap in the process - you laugh, but it Apr 30, 2021 · Apparently quite a common issue (judging by other bike forums) with DT Swiss rear hubs that use the 'star ratchet' freehub (like the 240, 240s, 350) is that they appear to be working just fine until you install them on the bike - when you tighten the rear skewer up the freehub locks in place and just turns with the wheel, i. 99. Well made but just a terrible design. >>> Best mountain bike wheels: a buyer’s guide. Features-Ratchet LN freehub bodies have a freehub system seal designed into it, allowing the conversion I had an official DT tool for the ratchet, it was absolute crap. Features-Ratchet LN freehub bodies have a freehub system seal designed into it, allowing the conversion DT Swiss Aluminum Freehub replacement for select star ratchet DT Swiss and Hugi hubs. I’ve read that sometimes Roval hubs use DT Swiss internals but not sure how to figure out if that’s the case here. This kit includes all of the parts needed for conversion including Star Ratchet rings springs DT Swiss Special Grease and more. With very little pressure I can pull the whole cassette and freehub body off. This should just pull free, but they can be stubborn. The DT Swiss Micro Spline 3-Pawl Freehub Body is an essential part when looking to upgrade or maintain a Shimano 12-speed drivetrain on compatible DT Swiss wheels. Anti-seize on the XD threads. The freehub body seems to require accessing from the back with a large Allen key, however it doesn't seem to work with 12mm Allen key, and that's the largest on hand. Free P & P. £67. Bare in mind that if there is any corrosion on the needle bearings then the freehub body (and castle part) will be pitted too and rough DT Swiss Replacement Ratchet Freehub Body (Non-EXP) Home / DT Swiss Replacement Ratchet Freehub Body (Non-EXP) Fits: * Campagnolo 9-12 Speed Campy N3W Shimano Micro Spline Shimano Road 11 Speed SRAM XDR Shimano Mountain 10 Speed SRAM XD Shimano Road 11 Speed Light Genuine DT Swiss Freehub body conversion kit, includes freehub body and drive side end cap 3-Pawl freehub as found on many DT complete wheels For our higher end complete wheels or aftermarket 180, 240 or 350 hub please see the Ratchet freehub kits, if you're not sure which type you have please click the video link Requires no specialist tools Genuine DT Swiss Freehub body. Freehub System: 18T: 24T: 30T: 36T Spokes left: DT Aero comp wide straight pull BLACK 2. Most hubs will come stock with the 18-tooth ratchet. 2493 Industrial Blvd. Oct 17, 2024 · Weighing only 199 grams with a SRAM XD freehub body, the DT Swiss 240 is impressively lightweight. e. Sep 17, 2021 · The Ratchet LN freehub body upgrade kit makes it possible to convert DT Swiss 3-Pawl hubs to the beloved Ratchet System. Jul 7, 2018 · All of the DT Swiss hubs I've worked on (250, 240, 180 and 370) have end caps that pull off. You can contact DT Swiss for details, but simply move the spacer inbetween the inner & outer bearing vertically to gain access behind the inner bearing for removal. The higher strength reduces wear on the surface of the freehub body. Features Aluminum 240350440 Standard and Stainless Bearing mountain freehubs will work for 142x12mm axles including the 340 series hubs Mountain freehubs accept Jan 12, 2020 · DT Swiss Micro Spline 12 Speed Freehub Body Bearing Change The freehub uses two 6802rs bearingsIf you Freehub body - Service for DT Swiss wheels, hubs, forks, shocks, droppers. And reinforces my decision(s) re: DT Swiss hubs. The Ratchet LN upgrade kit includes the threaded ring, ratchets with 18 teeth, spring, shim ring, spacer and the freehub body. Should be around $20. Sep 21, 2006 · I wrote about them as I've got the same bearings on my DT Swiss Special Ed. Some brands, like Campagnolo, use a specific Campagnolo freehub body that is different than Shimano and SRAM. Super simple and easy! For reference this is on a Royal DT Swiss Ratchet LN Freehub Body Kit 36T Info. . While removing the cassette, I noticed that the splines on the freehub body had been damaged, possibly by a loose cassette body? DT Swiss. If you don't have an axle vise with a 15mm diameter clamp you can use a rag and vise grips to pull the end caps off. Remove the end cap from the driveside of the hub. ratchet ln These ratchets are optimized for e-touring bikes, made of hardened steel and equipped with 18 teeth, offering high durability. Push bearing out. Mar 5, 2020 · DT Swiss SRAM XD Freehub Body Bearing Change Bearing used are 2 x 6802rs Jun 23, 2011 · I recently got a used DT Swiss wheelset built up with 240s hubs (front/rear). Showing you how to change the Shimano Freehub on a DT Swiss EXP Ratchet Hub to the Sram XDR Variety. 6802 bearings: Dec 22, 2016 · Haven't touched the DS bearing. SHIMANO FREEHUB FREEHUB BODY 8/11-SPEED MTB. Under "Spare Parts / Hub" you will find With the latest generation of the 240 hub, the strengths have been further enhanced. Compatible Ratchet Conversion Kits. Take the cassette off first to get a better grip on the end This means that despite a high number of load changes resulting in minor damage to the surface, the strength remains. As a result, the removal of the freehub body is easier, since it is less likely that the cassette will dig into the freehub body. Price, product page $62. Bike Forum. Only Ratchet EXP systems are affected. If you would like to make a small donation to help support the channel you can do so here https://www. The cap snaps into place but doesn’t seem to hold it together. Removing the DT freehub requires no tools at all, you just pull off the end cap and the freehub slides off the axle. The body is too short for the Shimano 11 speed cassette. The DT Swiss 180 is designed for riders seeking the high performance and speed, with pro racing in mind. The 36 tooth ratchets ensure direct power transmission. They are usually held on very tightly with plastic seals inside the end cap. Genuine DT Swiss Freehub body conversion kit includes freehub body and drive side end cap. Jan 29, 2019 · DT Swiss 11 speed 3-Pawl Freehub Body Service Guide Bearings 6902RS and 6802RSIf you found the video helpful and would like to make a small donation to help Apr 24, 2018 · I have an issue with my freehub on Syncros RP2. DT Swiss 240 Ratchet Freehub Bearing ChangeBearings 6802RS x 2 The previous Ratchet System required two springs to function correctly as the inboard ratchet was not fixed to the hub shell. I did shave off another 10 grams with the drilled DT Swiss Light Shimano Body with ceramic Japanese ijk bearings. End Cap Included Item Specifications Cassette Body Type Shimano HG 11/12-Speed Road Material Aluminum Material Steel Rear Axle Type 12mm Thru-axle Rear Hub Spacing (mm) 142. Situation with these is even worse. If you try to take it apart, 40 little bearings will go spilling across the floor and you'll spend hours trying to find them, and then another couple hours trying to put it back together. They’re press-fitted together by two springs. I have it set-up as hub shell, spring, engagement pawls, freehub body, is this correct? Quick guide on how i go about removing a stuck DT Swiss 11 speed 3 pawl road freehub body If you would like to make a small donation to help support the channel you can do so here Sep 17, 2021 · The Ratchet LN freehub body upgrade kit makes it possible to convert DT Swiss 3-Pawl hubs to the beloved Ratchet System. There is a nylon sleeve with no shoulders trapped between the freehub bearings. I know dt Swiss hubs are supposed to be easily serviceable, but this seemed a little too easy…like it might pop off during a flat repair and drop the ratchets and springs into the dirt. Featuring an integrated freehub system seal, it fits hubs At its center, the legendary 240 hub reliably transmits the rider's power and is available with either the lightweight DT Swiss Ratchet EXP freehub system or the small engagement angle of the patent-pending DT Swiss Ratchet DEG freehub system. The new version of the end caps simplifies the tool-free disassembly and makes maintenance easier. The main goal here is to identify the hub and see if I can switch it to an XD body (it’s currently Shimano HG, not HG11), so I can run a SRAM 10-50 or 10-52 cassette. DT advertise the 240s hub as tool free maintenance but a quick look at their website suggests that this is not necessarily the case. For DT Swiss 3-Pawl hubs as found on many complete OEM DT Swiss wheels. DT Swiss 370 3-pawl hub DT Swiss 350 star Only Ratchet EXP systems are affected. It has a sleek matte black finish and only comes with Ratchet EXP system. Free To Cycle is a youtube channel for anyone who has a passion for cycling and has an interest in maintaining there own bicycle. DT Swiss 240 / 350 Ratchet Freehub Service Guide. DT Swiss Ratchet LN Freehub Body Upgrade Kit A serious upgrade The DT Swiss Ratchet LN Freehub Body Upgrade Kit is a big upgrade for riders seeking a step up in performance for their DT Swiss pawlequipped hubs to the famous Star Ratchet internals. ratchet exp os The Ratchet EXP OS is the lightest Hybrid freehub system from DT Swiss and equips the high-end 240 Hybrid hub. Genuine DT Swiss Freehub body conversion kit, includes freehub body and drive side end cap; 3-Pawl freehub as found on many DT complete wheels; For our higher end complete wheels or aftermarket 180, 240 or 350 hub This is not an 11 speed freehub as specified in the questions. Just swapped the hub end caps of a brand new dt 350 from 142 to 135qr. Discover DT Swiss hub bearings in three categories (bearing quality). Includes axle end cap for quickrelease hub. If your cassette is starting to feel loose or becomes difficult to remove for basic maintenance tasks, then it’s probably a good time to peruse our wide selection of freehub bodies. Removal of the freehub itself Jun 19, 2017 · We show you how to keep your star ratchet free hub running like Swiss clockwork – and how to upgrade its engagement too. That's crazy. Trying to disassemble it, I have the end caps off both ends of the axle and guides online tell me DT swiss freehubs should just pull straight off (or with a little encouragement). Please contact your dealer. I figure it probably the star ratchet. I have a pair of Fast Forward tubular wheels built with DT Swiss 240s hubs so I’m obviously going to need to switch the freehub to Campag. Or contact the distributor for your country – please use the contact form and select your country first, followed by "Product availability" as the subject. The Swiss wheel (and now suspension) manufacturer has achieved its lofty reputation through the careful development and refinement of its key technologies, like the Star Ratchet freehub mechanism – an iconic design that has (quite unbelievably) been in use for over 25 years. Ratchet and Ratchet LN ratchets have the same surface but are not affected by premature wear. Jan 28, 2022 · DT Swiss Ratchet Freehub Body Conversion DT Swiss isn’t exactly flippant when it comes to the design and engineering of its products. In this video we will discuss how to disassemble, clean and reassemble DT Swiss hubs. 0/1. How to remove a seized DT Swiss freehub body If you Oct 30, 2021 · DT Swiss 3 Pawl Seized Freehub Removal Guide If you find the videos helpful and would like to make a small donation to help support the channel you can do so here I'm trying to remove a SRAM XDR freehub body from a set of DT Swiss wheels (DT 240 hubs) but it doesn't seem to budge and I can't find any sort of video or instructions telling me where I should force it? The main goal here is to identify the hub and see if I can switch it to an XD body (it’s currently Shimano HG, not HG11), so I can run a SRAM 10-50 or 10-52 cassette. All bearing types of the same dimensions are interchangeable. 3-Pawl Freehub Body - Replacement freehub bodies for hubs and wheels that utilize the DT Swiss 3-Pawl system. I found the DT Swiss while searching for formula freehubs, the dimensions were the same and it said Shimano 11-speed compatible so I thought that was the one. 83. No luck finding any supporting documents or manuals, this forum post is the closest information . Trying to remove my freehub body as its sounding very ropey. 81505 Grand Junction United States Got a DT Swiss 350 hub and trying to remove the freehub but won't budge. 1. DT Swiss offers their ratchets with a few different teeth counts. Dec 18, 2018 · Step by step tutorial on how to convert a DT Swiss Ratchet or Pawl hub; including tips on best practices. This freehub system has been on the market since 2019 and has so far been installed in the following products: Reliable freehub performance. replaced it with an ebay cheapie that has a 1/2 inch socket drive, which the official one Jul 28, 2008 · Also getting the free hub body off only gives you access to the ratchets. Will it b&%*&^)£s. 30 FREE delivery Sat, Dec 14 Feb 20, 2025 · - Genuine DT Swiss Freehub body conversion kit, includes freehub body and drive side end cap - Ratchet EXP freehub, fits only DT aftermarket hubs and higher end wheels using the Ratchet EXP system - Freehub features premium custom made DT Swiss steel bearings Aug 25, 2021 · DT Swiss 3 Pawl Shimano To Campagnolo Freehub Body Swap If you have a DT Swiss rear hub shell, then you’ll want to get a DT Swiss freehub. Unfortunately, as a found out after I came home with the new GX cassette, this requires that I switch the freehub from the Shimano type to an XD freehub body. Stainless Steel Bicycle Freehub Body Removal DT Swiss Ratchet LN Freehub Body Upgrade Kit A serious upgrade The DT Swiss Ratchet LN Freehub Body Upgrade Kit is a big upgrade for riders seeking a step up in performance for their DT Swiss pawlequipped hubs to the famous Star Ratchet internals. meaning that to remove it the bearings would need drifted out of the freehub. 3. Please check our Product Support page to find out which freehub system is in your DT Swiss hub. Slide the end cap on and you are complete. To remove the freehub on the Hi-Lo hub you need to first remove the axel assembly then use a very large 15 mm allen key in a vice to remove the freehub. Jul 13, 2012 · When launched, SRAM and DT Swiss will have Driver Body free hubs available, and DT Swiss’ 2013 and earlier Star Ratchet System hubs will all be retrofittable. Jun 22, 2008 · The freehub bearings are replaceable. ratchet OS and ratchet OS exp freehub bodies are cross compatible. It should push on fairly easily. Do a search as it may be helpful to you. 6702RS bearings on the new body instead of the 6802RS bearings on the old one - DT240S Freehub. Jan 3, 2025 · DT Swiss EXP vs non-EXP Freehub . For completeness I share my notes on removing freehub bearings too. The fusion of the ratchet and the threaded ring in the Ratchet EXP hub not only increases durability, it also reduces the overall number of components, utilizing a single spring, resulting in a decrease in the weight of the freehub system. The spacer ring in between the ratchet half and the bearing slides around so I can try to get a punch in there and hammer it down. I've ridden about 100 miles on it only, and thought I'd pull off the cassette and freehub to check out the star-ratchet mechanism. 83 $ 62. Thanks to the proven freehub Ratchet System, the 350 hub is a dependable partner for every adventure. Genuine DT Swiss Freehub body conversion kit, includes freehub body and drive side end cap; Ratchet freehub, fits all DT aftermarket hubs and higher end wheels; For lower end complete wheels please see the Pawl freehub kits, if you're not sure which type you have please click the video link; Freehub features high quality stainless steel bearings Pry the rubber seal off. The article numbers of the products shown in the DT Swiss sells its products exclusively via official dealers, some of which also have online shops. It is available with a standard Shimano HG, SRAM XD and Shimano MICRO SPLINE freehub body. Features-Ratchet LN freehub bodies have a freehub system seal designed into it, allowing the conversion May 12, 2020 · Step one: take it apart. If your cassette has mangled up your freehub body and rendered it useless here is the replacement to get you back out on your bike in no time. Clean the hub area thoroughly and apply a new layer of grease. Note that the new Ratchet EXP system is almost identical to the ratchet system here, but the hub shell ratchet is fixed in place, with only one moving ratchet ring in the freehub body. Contact Marin to find a dealer that can get a replacement freehub body. Dec 7, 2019 · Hi, My '95 DT Hugi/Swiss rear hub is suddenly skipping. 9 out of 5 stars. I want to make sure that I buy the Pulled on the cassette a bit and it came off with the freehub body inside it. 0 wheel sounding like there's a bag of spanners rattling around in it. With just a few simple steps, it is possible to incorporate the benefits of Ratchet Systems, such as the outstanding reliability and adaptability of the engagement angle. This 3-pawl-specific freehub body features easy installation and is compatible with 3-pawl style DT Swiss hubs (not compatible with Ratchet hubs). The DT Swiss Ratchet LN Freehub Body Kit 36T allows you to upgrade DT Swiss 3-Pawl hubs to the reliable Ratchet System. The only hubs that won’t work are the 2 pawl hubs, so any 240s, 180 carbon ceramic, 190, 350 hubs, and 440 hubs will work. Ratchet EXP Freehub Body - Shimano Micro Spline, Light, Aluminum, Sealed Bearing, Kit w/ End Cap, 12 x 142/148 mm $104. hqphohirtrvwlcxagkrsfmobpkkpqmjxglnyoyifzeepbghfkizzzspvwxtrhbvxktslotbbplyluozohq