How to adjust volvo penta throttle control. As mentioned in post #4, to rev the engine in neutral, you depress the neutral button and hold it down while advancing the throttle. Re: Four Winns Throttle/Control Stiff In Reverse. Depending on hull type, choice of propeller, load and conditions etc. I've eliminated control levers and cables as causes by temporarily detaching them and operating the throttle directly by using the arm on the engine. Simply push the joystick forward to engage the gear, speed up or slow down, and release it to remain at a certain speed. place control handle forward. However after taking the boat out and going full throttle, the idle rpm in neutral is around 1100rpm. Stop the engine just before the mixture is depleted. 7 Start the engine and let it idle. This uses a small allen wrench to remove. 0 GXI engine - same for Mercruiser engines. May 15, 2013 · Control, Side Mount Controls and Cables - 5577 - 7744250 - Volvo Penta Throttle control is stiff on my 2007 Volvo 5. Hi all. Messages. Designed with an intuitive human-centric approach, joystick driving is an integration of shift, throttle, and steering into a single joystick control. Re: Ongoing Single Lever Control Problems - GT185. 5 to 2 inches from the cemtral position puts my gearbox into gear, and only after that does the engine begin Oct 6, 2011 · If you see a notch or a hole in the very bottom of the moving part of the handle, That is where the tensioner will be. I am not a boat Feb 8, 2017 · In this video I show the viewers how to fix throttle and shift cables that are stiff or seized up! I hope this video helps the viewers that are having this issue. button. In this video I show you all of the functions of boat throttle controls a When the user increases throttle, the Speed Control will take over control of the throttle when the lever has been moved passed the throttle required for the target speed. Put the outdrive down, and remove the plastic cover. Aug 1, 2008 · 6. Jul 22, 2009 · MY port engine throttle is ver MY port engine throttle is very tight. #7. The Automatic Boat Trim option allows you to automatically keep your preferred preset boat trim attitude. I do not have a digital display I only have the display panel that flashes a light that tells me the codes. Finding the switch is the hard part. 00 $490. The trim wires disconnect from behind at a plug. com Jun 9, 2015 · This episode was featured in episode 7 of the 2014 season. May 10, 2016 · The Repositioning function uses specially developed software in the boat’s Electronic Vessel Control (EVC) system to transfer GPS data into commands for steering angles, gear shifts and throttle positions to make minor adjustments of movement. May 12, 2013 · Marine Mechanic: Tan. Turn the ignition key to the "STOP" position and release it so that it returns to the "0" position, see (Fig 2) A) Neutral button (N) Press and hold the neutral button see (Fig 3) While holding the neutral button, turn the ignition key towards position "I" (operation position) see (Fig Jun 22, 2012 · Re: Problem with Volvo Penta 3. Low Speed Mode is the perfect accompaniment to docking, exploring canals, or slow-speed trolling when fishing. This option compensates for changes in speed, wind or people moving about on board, and thanks to the integrated GPS receiver, it senses changes in course and won’t compensate for heeling in turns. Pull it back a bit and too slow, push it forward to fast. Boat is awesome and great acceleration. As in once I return the lever back up (to center) the button doesn't release and I can't put the drive in gear. This part activates the center button on the handle which allows you to move the throttle without shifting. Evcec C3 Installation Procedure Volvo Penta Haisma Scheeps. The gears engage nice and smooth. Learn how to install a Alpha One Gen 2 sterndrive assembly from the box to your boat with our tech support specialist, Phil. Twin control allows you to control single lever mode and engine RPM sync at a tap. Push “In” on button and. When I reduce the power quickly (from 1500 to 650 rpm) the Idle Air Control Valve is not quick enough to maintain the rpm, they drop under 650 rpm, and the engine dies. You will now see the nut that attaches the handle, remove it and pull off the handle. But you do need to take the back cover off the drive and disconnect the linkage, then there is a bolt on the side of the bellhousing that holds the cable in. 3L v6, throttle control is stuck in forward gear, how can I remove and repair/replace, and/or find diagram/manual online to assist in this repair? Volvo Penta with Volvo Penta Controls, High Performance Cable Volvo Penta Throttle & Shift Cables Cruising speed Operating the engine at wide open throttle (WOT) should be avoided since it is both uneconomical and uncomfortable. 6 Fill the bucket with an antifreeze solution (40% Volvo Penta Coolant and 60% freshwater) and arrange for the collection of the solution throughput. The technological leap forward, regardless of the application, is hard to ignore. e. EVC connects the engine, transmission, instruments and accessories in one and the same system. Aug 1, 2008. Teleflex make a cable brake which is made to fix the throttle creep that you have. Throttle-only button. If the cable runs by the exhaust and you have ever had an overheat condition, the cable housing could have gotten damaged by the heat. Oct 31, 2011 · A throttle closed switch that clicks and a wide open throttle switch that makes little or no noise when it closes. This costs about $22 and works a treat. Stbd engine is too loose. Calibration of the throttle input 1 Connect the external throttle according to the wiring diagram. Self identification and software download starts. Adjusting the tension at the throttle arm on the motor is kind of frowned on. With the drive in neutral, check that the shift mechanism is straight across and in it's indent like this. Basically at a point where it's hard to advance smoothly. The boat has always been garage kept and well-maintained, no May 29, 2012 · Control all the engines easily with Volvo Penta’s Single lever mode and boat throttle controls. My wife complains that when she is driving, the throttle is really touchy. Volvo Penta. They are in my 2004 Carver 396. com Jul 20, 2020 · Simple how-to video to replace the Throttle Position Sensor on a Volvo Penta 5. Two Volvo questions. Nov 17, 2012 · So I thought I was doing the right thing by replacing a shifter cable because the casing was cracked and now I wish I didnt because the cable block is a $*%&! to get back in so I need to remove the throttle control from the gunnel. Aug 20, 2018 · Found that when the lever is in neutral there’s a bit of play in the cable. Features include neutral interlock, neutral warm up, neutral safety switch, trim & trim switch, and safety lanyard. The shift function can be simply disengaged so that only engine speed is affected. You simply press the Joystick Docking button on the base of the joystick and all boat maneuvering – steering, gear control, bow thruster, throttle – is controlled easily with just one hand. Learn more at http://bit. It also gets the boat quicker onto the This is the final 4th video on rebuilding and repairing a Volvo Penta DPE/290DP sterndrive. Remove per procedure and inspect it. This is a very simple procedure. Page 57 51663 Joystick The Volvo Penta Joystick is a control used for docking and maneuvering at low speed. Twin control. However, when returning to neutral from either How to use a boat shifter. Idle engine 1 to 1-1/2 minutes before turning key off after running at cruise or higher engine rpm. Control your boats cruise and speed. Now adjust the cable by using the threaded end so the connector lines up with the shift lever. With changing load, i. can now be removed. May 16, 2014 · Adjust throttle cable barrel so that the carburetor's throttle lever returns against the idle speed stop. Push and hold BACK BUTTON and MULTIFUNC-TION BUTTON until buzzer signal and LEDs light up. The result is high reliability, simple updates and access to smart accessories. 0 SX that is not going in to forward gear but engages reverse just fine. In my case, the throttle is stuck in neutral. Throttle Body 5040 Volvo Penta. is pushed further, the gearbox is fully engaged. Adapt to your adventure. Jun 7, 2011 · Jun 9, 2011. Posts: 1,635. In practice this means that moving the end of the lever about 1. With the engine not engaged with the gearbox, maximum revs are 3200rpm and the response to changing the position of the throttle lever is The Volvo Penta outdrive is a critical component of a boat’s propulsion system. Also, it takes a darn good pull back to get it into Neutral. When a brand-name product or specific tool is specified, another item may be This Item: Volvo Penta 21560199 Throttle Control. Volvo Penta Connect login. $588. Volvo Penta is not responsible for any third party device that will not meet the CIMs input and fault handling charachteristics, nor the consequences of using one. There are 2 different tyles of SL-3's, top mount and side mount. Sep 7, 2015 · Hey, Any one have an issue with the Volvo Penta 280 or similar out drives being fully adjusted at the control box as well as the gear yoke, and you are just barely getting into gear? I have spent a bunch of time messing with the Morse MT-2 single control box, the gear yoke on the out drive as Nov 4, 2006 · Lastly , make sure the helm controls at idle ( especially on the higher idle engine)back off the throttle cables with a little slack so the throttle plate closes and TPS throttle position sensor goes back to 0%. instagram. May 10, 2016 · The friction adjustment at the helm control has failed or come badly out of adjustment. This causes it to shift hard when put in gear, and from that point the idle Jan 13, 2022 · This video shows step by step how to lubricate your throttle cables and your shift cables on a boat. When replacing the lower shift cable on your sterndrive bravo, equipped boat, it is important to adjust it so that you are Set a specific speed for your boat without having to manually adjust the throttle, and fine-tune it whenever you need to keep your perfect cruise. If other than genuine Volvo Penta parts and components are used, Volvo Penta may refuse subsequent warranty claims involving that engine. If yours is top mount, there is a friction screw on the top mounts to help prevent throttle creep. EVC is Volvo Penta’s electronic engine control platform. First: I have a set of Volvo 8. Aug 29, 2021 · Most Volvos from that era were paired up with Teleflex brand model SL-3 throttle controls. When shift/throttle arm is engaged, button released, it is CRAZY STIFF both forward and reverse for the first few inches and then 1989 larson boat with volvo penta aq205 4. This episode was featured in episode 11 of the 2013 season. The engine speed can then easily be fine-tuned with the fingertip. Jul 26, 2020 · With the engine running, shifting into forward and reverse works perfectly. so much so that my 13 year old son has difficulty and has to use both 3. 2 Activate the throttle contol. 00 Description; Reviews; Questions & Answers; Volvo Penta 21560199 Throttle Control. Relieve pressure inside the filter by first opening the drain tap (1) at the bottom of the water trap and then the venting nipple (2) so the filter is drained off fuel. Re: Volvo TAMD 74P EDC Shift/Throttle Controls questions. Mixed in fuel injection cleaning and started the engine. 62,321. When activated, your boat’s speed at idling can be reduced by 50%, from 5-6 to 2-3 knots, simply and easily using the throttle/gear lever. Put the throttle handle in neutral, and also put the shift lever on the outdrive in the neutral position. Then you can release the button. The boat's Cruise Control will deactivate as soon as you move the throttle. This is an older thread, you may not receive a response, and could be reviving an old thread. When you give full throttle, the engine accelerates at its peak but won’t go above a pre-set rpm. Loosen the bolt and pull the plate back. Fill the system. 9. Open the seawater cock (1). There could be several reasons for the engine failing to reach the wide open throttle range, see the chapter “Trou- bleshooting”. (FWIW- My blue 5. 4. The system controls boat speed, trim tab deployment, drive trim angle, and ballast tank levels1. Any ideas? Dec 27, 2011 · Place the control handle in the. When I press the neutral button on the throttle shifter so I can give the engine some gas as I start it, the button sometimes sticks in. co Collect used and drained glycol and take it to a proper disposal site. Music:"Red Rebel" by Firestorm (Tak Turn starter key to position I (ignition on). Friction control on morse control on Moody 336 for Volvo Penta 2003 Aug 6, 2015 · Aug 12, 2015. May 26, 2024 · Basically, the throttle control is quite stiff/sticky at the speeds used to pull wakeboarders, skiiers, tubers etc. you may be fighting two issues, as that motor is EFI the ECU controls the idle speed, dissconect the throttle link at the throttle body and see if the idle drops to 650 RPM, if it does fight the control box as nessasary, if it does not try to find the failure of the EFI system. Sounds to me like the Shift cable (not throttle cable) is out of adjustment. there is no way to go a consistent speed. Hello. Jul 16, 2011 · Good luck finding the switch if its bad. Re: Idle air control, Volvo Penta 5,7 Gi-E. Page 58 Instruments and Controls Enabling the Docking Function A. 0l not returning to idle. Adjust the eye on the end of the cable as needed. Oct 29, 2007 · One of the engines began to die at idle and then would run very sluggish when restarted. Visit site. . After the engine warms, I move the throttle back to the "full up" position, but it • Contact a Volvo Penta workshop if the fault remains Fuel pressure monitoring Explanation: Fault in circuit. I have the following problem with the Throttle control on my Volvo 2003 engine. Twin installation: Start with port engine (starboard engine - ignition off) Enter calibration mode. 00. Oct 20, 2019 · Follow Me on Instagram: https://www. 0l Volvo Penta. I cant figure out how to adjust the friction lock if there is one for either engine. Release buttons. Lube it like I said but apply a thin coating of lube on the entire button except the "push" part. Now joystick docking technology is available for boats powered by single Volvo Penta Aquamatic DPI engines. 0 GL-B here. #4. From reading seems the friction is set tighter on Volvo's then Mercruisers. While I understand the reason for the throttle holding position and having tension, it seems just a bit tighter than it should be. Set a specific speed for your boat without having to manually adjust the throttle, and fine-tune it whenever you need to keep your perfect cruise. No, the drive does not have to come off. After 1 minute, increasing speed to 1200varv/min and a sound reminiscent of May 11, 2020 · Volvo Penta sx-m outdrive. When upgrading through a dealer, you receive a 2-year warranty on both labor and parts. I will move to the right forum. Aug 17, 2012 · Aug 21, 2012. 3 litre engine. Boat throttle control operation isn't the same as a car. Cumbria UK. I backed off the idle stop screw on the port engine but the throttle body butterfly was Jul 22, 2011 · In any single lever control the first movement of the lever from the central (neutral ) position has to engage the gear, only after that should the throttle begin to open. the skier turns sharply, your system quickly compensates so that your engine maintains the set rpm. Location. Would like Jul 12, 2019 · Running a 2002 Volvo Penta 5. The engine has been a bit poorly at idle have stayed at low revs. If yours is side mount, there is not a friction screw on the side mounts. 3. Place the free end of the hose in a bucket of fresh water. Feb 17, 2002 · Does anyone have a Service Manual for a 1989 Volvo Penta 2003 Engine or a detailed explanation of the internal Throttle Control mechanism and how to adjust it, with, if possible, labeled photos or drawings Regards Bob Mason Jul 29, 2008 · Re: Volvo hard shifting back to neutral. You can use the same process to lubricate brake cables, Mar 24, 2009 · Aug 31, 2004. PowerBoatTV. Mar 24, 2009. Mar 7, 2015. 7L MPI engines have ECM-controlled idle RPM at 640 on warm engines. Groups of settings can also be saved to provide quick return Jul 13, 2020 · 2007 Glastron 205 GT, Volvo Penta 5,0, side mount throttle/shift. Learn to use the joystick and its functions in open areas before beginning Oct 23, 2011 · Oct 23, 2011. In this video I cover how to adjust the shift actuator and proper Let it run at fast idle for a few minutes. For more information, visit us a Nov 3, 2021 · I've recently acquired a boat with a 36yr old Volvo Penta 2003 and I'm finding accurate control of revs almost impossible. Stanley, Marine Diesel Engine Vendor. Both engines were like this from the day I bought it. So I adjusted the idle screw, and that doesn't seem to make a difference. I finally found a mechanic that diagnosed the problem as a faulty throttle position sensor. I can't see behind the control but I can get my hand in there Jun 29, 2021 · The work involves fitting an electronic unit (known as a 'Signal Processing Module' or SPM) which detects erroneous throttle signals and prevents them from causing the problem. Get in touch with your Volvo Penta dealer for advice. It is responsible for transferring power from the engine to the propeller, allowing the boat to move efficiently through the water. When it’s fully extended it’s idling in the correct position. Find your manuals – the easy way. The engine starts from cold extreamly easily and idles smoothly at 900 RPM. In this diagram is # XXXXX set screw bottom arrow. com/24ksportfishing/If you guys have been wondering what's been happening with my channel, it's slowed down a b How do you adjust new shift cable on a Volvo Penta 290 out…. Located on the control, the Cruise control button is easy to reach. Access the entire collection of manuals and handbooks for your engines and products through Volvo Penta Connect. 0 GL, way stiffer than my old mercruiser. The throttle is increased and the speed can be controlled with the engine rpm. 7 Gi-E 2005 model. One SPM will be sufficient for one helm station on a twin engine boat, so if you have a flybridge the Dealer will need 2 x SPM's to complete the work. It is does not have a know that allows me to select anything on the tachometer display either. It will likely be a Allen head. My boat engine is a Volvo Penta 5. Oct 17, 2019 · Make sure that all controls are in neutral / idle position. #8. Be sure you are familiar with Volvo Penta's Warranty. When you return the level to neutral it resets and then will shift normally. Page 60 Maintenance. When shift/throttle arm is in neutral, button depressed, it moves freely forward and backward. Once the screw is loose pull straight out on the handle wiggling as you pull. Low speed for marine diesel engines. . Hi, I was wondering if anyone could help guide me how to calibrate my throttle on my 07 D6-370. Feb 26, 2018 · Volvo D6 Throttle Calibration. 3 GL PEFS 4012004502. The starboard one idles at 600 rpm and the port one idles at about 750 to 800 rpm. ly/1MILPH8 more couldn't find this on the YouTubes so made my own. Docking button (ON/OFF) B. You can remove the switch after you take the arm off and get at the screws on the back of the arm. I replaced that control and mailed my switch to another iBoater who was having the same problem you are having. The Water Sports Control (WSC) system provides a single control unit for boat equipment that is used to fine-tune the boat’s performance, ride, and wake during water sports activities. Disconnect the hose at the seawater cock (1) or on the outlet side of the sea water filter (2) (if the engine is equipped with such a filter). external throttle diagnostic limits chapter. Fyb Marine Volvo Penta Md2030 C Service Parts And Spare. Tried to adjust but doesn’t seem to make any difference. #2. To watch full episodes online, go to www. Mar 7, 2015 · 140. Oct 11, 2022 · This is the first of a series of 4 videos working on Volvos DP290 Sterndrive. Page 29: Synchronizing Engine Speed Aug 11, 2016 · Here I repair a broken shift cable on my 1989 Baretta Phazer with the Volvo Penta outdrive. Enjoy immediate response, better drivability and enhanced safety. Accessories Service & Support. screw every time the remote control throttle lever is returned to neutral, idle. • Contact a Volvo Penta workshop if the fault remains Rpm sensor, flywheel Explanation: Faulty flywheel / faulty sensor. In this video we show how to set up the gear seletor. I had the engine reinspected and found gas in the crankcase and carbon buildup on Jul 24, 2021 · This video shows how to perform a cheap fix for a Volvo Penta 3. See your Volvo Penta dealer for installation of an emergency stop switch. With just one click, you can view the full collection of manuals without the hassle of searching for your engine’s serial number each time you need to refer to the manual. #1. #3. Disconnect the shift cable from the carb linkage and make sure when you pull the throttle back to idle that it puts a light pressure on the linkage to the idle position. 1 GiL inboards on my boat serial numbers 4012110666 and 4012110667. The Volvo Penta controls are available for top or side mounting. The screw is installed where the upper arrow is pointing. That should be correct. There is no slack/play in the arm and it moves smoothly with only modest Mar 12, 2022 · In this video I'll show you how a bravo shift cable adjustment is made. I checked the linkage and cable, all seems fine. I Am In Need Of A Color Code Wiring Diagram For My 2001 Volvo Penta 5 7 Gs To upgrade your EVC, contact a certified Volvo Penta dealer. When lever is below this position the boat can be controlled as normal even with the water sport control function turned on. Understanding the basics of how the outdrive works and its various components is essential for boat owners and enthusiasts. Adjustable angles and slip A Volvo Penta dealer can help adjust both angles where the clutch and the slip reduction are controlled, from minimum 25% to maximum 75%. That's the easy part. Roughly 1/4 to 1/2 inch or so as mentioned before. Jul 10, 2019 · Begrooms wrote: ↑ Wed Jul 10, 2019 1:56 am I have a 2016 220s with a Volvo penta 300HP. When I first start the boat it idles at 600 rpm. Got everything back together and have to pull the shifter slightly towards reverse to get the engine to crank because of the neutral safety. However as soon as you advance the throttle the arm slips back the 1/2 inch thereby increasing the rpms significantly. Fine-tune the speed at sea The Cruise control enables the driver to set a specific speed for the boat without having to manually adjust the throttle to maintain the desired speed. When Volvo Penta’s pioneering EVC system was first launched in 2003 it was the height of innovation – and has Jul 15, 2002 · Messages. The engine starts on 700v/min. Sep 9, 2016 · You appear to have a 1999 Volvo-Penta 4. I know I can adjust the resistance to make it harder to move the lever, but her comment is if she barely moves it, it drastically accelerates. If you are using a Volvo Penta remote control and you wish to make adjustments to the friction brake, follow the instructions below to make the necessary changes. Use the link below to purchasehttps://skiboatpartsonline. $98. The idle rpm should be 650 to 700 rpm, not 800. You may have damaged the button. Stop the engine. Use a propeller with a greater pitch if the en- gine speed exceeds the wide open throttle range. Designed specifically for the Volvo Penta IPS, our twin control throttle allows you to easily control all functions including electronic shift, using the integrated buttons. All 850 fuel systems use a TPS which is a resistor track with a wiper brush. Pull it out and set it aside. Page 21: Controls The shift function and engine speed control are combined in one lever. Genuine Apr 7, 2020 · Video showing principals and initial setting of electric choke on mercuiser sterndrive but is the same as omc, volvo, crusader etc. Symptom: Limitation of engine rpm. I have the boat, now on trailer, with 1999 Volvo Penta 5,0 Gi (TBI), with SX drive. Volvo Penta recom- mends a cruising speed in the range 300–500 rpm lower than maxi- mum rpm at WOT. If I drop the power slowly, the engine runs normally, and the rpm Original Volvo Penta side mount engine control operates both the shift & throttle functions of Volvo Penta engines. Replaced shift cable while replacing engine because cable broke at the adjuster nut on the outdrive shifter linkage. The boat starts fine after a choking it a couple of times. They will help you choose appropriate accessories, set up a timeline, manage the installation, and provide training on how to use your new setup. And base timing and advance are fully controlled Jan 23, 2014 · Jan 24, 2014. Boost button (ON/OFF) Always push the buttons firmly and hold for at least one second How to inspect, and service the Morse MV Ski Boat Control, and properly set up the throttle cable. Even when Low-speed Mode is activated, Cruise Control lets you perfect your pace at If you are using a Volvo Penta remote control and you wish to make adjustments to the friction brake, follow the instructions below to make the necessary changes. throttle-only position. It was replaced and the engine would start and idle but still ran very sluggish. I have a 2001 Glastron SX175 with a 3. It takes away from the motors ability to return to idle should the throttle cable break. TPS is usually a no adjust affair with screw holes that are not slotted. This is not a mechanical cable fix. Dec 9, 2021 · I Have A Volvo Penta Tamd 63 And My Morse Throttle Control Has Strong Tendency To Pull Idle After Trying The. Fuel system Fuel pre-filter The fuel pre-filter supplied by Volvo Penta is available in single and twin versions. To adjust the speed, you simply push the buttons on your display or side-mounted control. Couple things Try removing the cable from the control like Dodge said and try it or at the carb and try it. If you have any questions, call or write the Volvo Penta Service Department. Even when Low-speed Mode is activated, Cruise Control lets you perfect your pace at very low speeds. My problem: When I start the boat, I push in the button and move the throttle forward. Re: Volvo Penta Shifter with Trim Throttle Issue. Jul 3, 2005 · Re: Replace shift cable - Volvo Duoprop. <br />Then the cable will pull out of the hose inside the boat. Page 101 Remedy: • Check the power supply to the engine control unit. With an all- new electrical architecture, the upgraded EVC system (EVC2) offers new features, such as a single connection point and the possibility to manage EVC functions for the complete vessel and driveline independently. av hu lv og zk dg aw wr un ki